Setting Up the TentBox Cargo 2.0 – Fast, Simple, and Ready for Adventure

The TentBox Cargo 2.0 is the most robust hard shell in the TentBox range. Built with a steel-reinforced honeycomb aluminium shell and an external exoskeleton, it delivers high strength while maintaining a slim, aerodynamic profile.

This guide covers installation, setup, and daily use, designed for anyone looking to get the best performance and longevity from their Cargo 2.0.

Installation and Mounting

The TentBox Cargo 2.0 is compatible with most standard roof bars. It mounts using the supplied brackets and fixings, with no specialist tools required.

Before installation, confirm that your vehicle’s dynamic roof load meets or exceeds 75 kg. This load rating must include the combined weight of the tent and any additional gear carried on top.

Once installed, the Cargo 2.0 can remain mounted year-round. The aluminium structure and corrosion-resistant fittings are designed to withstand prolonged exposure to the elements.

For further detailed installation steps, refer to TentBox’s official installation guide

Setup Process

The Cargo 2.0 is designed for rapid setup.

1. Release the external latches.

2. Allow the gas struts to lift the lid automatically.

3. Extend the telescopic ladder to the ground.

4. Adjust the internal supports and ensure all windows and vents are secure.

Setup time is typically under 30 seconds. No poles or additional assembly are required.

When closing, fold in any bedding or accessories, ensuring the tent fabric is tucked inside before sealing the latches.

Design and Build

The shell is formed from steel-reinforced honeycomb aluminium for rigidity and impact resistance. The external aluminium exoskeleton adds additional protection while creating attachment points for gear such as roof racks or recovery boards.

Aerodynamics were a key part of the 2.0 redesign. The profile has been refined to reduce drag and wind noise when driving at speed, and the updated hinges provide smoother opening and improved stability in crosswinds.

Interior Layout

Inside, the Cargo 2.0 provides a flat sleeping surface for two adults. The dual-layer foam mattress offers greater comfort and insulation compared with earlier models.

Storage pockets line the walls for essentials, and an integrated USB-powered LED light bar provides internal illumination. A skylight and side windows allow natural light and ventilation, while the fine mesh keeps insects out and maintains airflow.

All openings use heavy-duty zippers and weatherproof seams.

Weather Protection

The tent fabric is waterproof ripstop canvas with reinforced stitching and seam taping. The combination of the hard shell and overlapping edges prevents water ingress, even in sustained heavy rain.

The tent’s structure has been tested in high winds and low temperatures. A removable porch awning can be fitted to provide additional shade or rain coverage when needed.

Maintenance

To maintain performance:

• Inspect mounting bolts periodically for tightness.

• Clean the shell and fabric using mild, non-abrasive cleaners.

• Ensure the gas struts operate smoothly and are free of dirt or corrosion.

• Store with the tent completely dry to prevent mould or odour.

Regular checks will extend the lifespan of seals, fabric, and hardware.

Summary

The TentBox Cargo 2.0 combines structural strength, fast setup, and year-round usability. It is designed for users who value durability, simplicity, and consistent performance in demanding environments.